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Automatic Garage Door System.

ABSTRACT

This proposed system uses a IR sensor to sense the human body movement near to the door. A human body emits infrared energy in the form of heat, which is detected by the PIR sensor from a particular distance. This project proposes a system of automatic opening and closing of door by sensing any body movement near the door.

Block Diagram

image

Assumed Schematic.

image

Register architecture of x30 for GPIOs:

image

x30[3:0] is row pins of keypad.

x30[7:4] is column pins of keypad.

x30[14:8] is 7 segment display pins.

x30[25] is mode_led to indicate input / display mode of system. LED is ON if input mode else OFF for display mode.

x30[27] is next input which is used as enter button to store each character we enter.

x30[29] is delay pin where it accepts signal from 555 timer.

x30[31] is input/display mode input pin.

Code


int main()
{
int sensorValue,i,j;
int GoutValue,Result1,Mask;
int Sensor_IN,Door;


while(1)
{

	asm volatile(
		"or x30, x30, %1\n\t"
		"andi %0, x30, 0x01\n\t"
		: "=r" (Sensor_IN)			// Input
		: "r" (GoutValue)			// Storing Input
		: "x30"
		);


if (GoutValue)
	{
	Mask=0xFFFFFFFD;

	Door=1;

	
	asm volatile(
            "and x30,x30, %0\n\t"     // Load immediate 1 into x30
            "ori x30, x30,2"                 // output at 2nd bit , that switches on the motor
            :
            :"r"(Mask)
            :"x30"
            );
            
            asm volatile(
	    	"addi %0, x30, 0\n\t"
	    	:"=r"(Result1)
	    	:
	    	:"x30"
	    	);


	}
else
	{
	
	Mask=0xFFFFFFFD;
	
	Door=0;

	
	asm volatile( 
            "and x30,x30, %0\n\t"     
            "ori x30, x30,0"            
            :
            :"r"(Mask)
            :"x30"
        );
        asm volatile(
	    	"addi %0, x30, 0\n\t"
	    	:"=r"(Result1)
	    	:
	    	:"x30"
	    	);


	}
	
}

return 0;
}


Assembly code conversion

The above C program is compiled using the RISC-V GNU toolchain and the assembly code is dumped into a text file.

Below codes are run on the terminal to get the assembly code.

riscv64-unknown-elf-gcc -mabi=ilp32 -march=rv32i -ffreestanding -nostdlib -o ./out Garage.c 
riscv64-unknown-elf-objdump -d -r out > Garage_assembly.txt

Assembly Code

out:     file format elf32-littleriscv


Disassembly of section .text:

00010054 <main>:
   10054:	fd010113          	addi	sp,sp,-48
   10058:	02812623          	sw	s0,44(sp)
   1005c:	03010413          	addi	s0,sp,48
   10060:	fec42783          	lw	a5,-20(s0)
   10064:	00ff6f33          	or	t5,t5,a5
   10068:	001f7793          	andi	a5,t5,1
   1006c:	fef42423          	sw	a5,-24(s0)
   10070:	fec42783          	lw	a5,-20(s0)
   10074:	02078663          	beqz	a5,100a0 <main+0x4c>
   10078:	ffd00793          	li	a5,-3
   1007c:	fef42223          	sw	a5,-28(s0)
   10080:	00100793          	li	a5,1
   10084:	fef42023          	sw	a5,-32(s0)
   10088:	fe442783          	lw	a5,-28(s0)
   1008c:	00ff7f33          	and	t5,t5,a5
   10090:	002f6f13          	ori	t5,t5,2
   10094:	000f0793          	mv	a5,t5
   10098:	fcf42e23          	sw	a5,-36(s0)
   1009c:	fc5ff06f          	j	10060 <main+0xc>
   100a0:	ffd00793          	li	a5,-3
   100a4:	fef42223          	sw	a5,-28(s0)
   100a8:	fe042023          	sw	zero,-32(s0)
   100ac:	fe442783          	lw	a5,-28(s0)
   100b0:	00ff7f33          	and	t5,t5,a5
   100b4:	000f6f13          	ori	t5,t5,0
   100b8:	000f0793          	mv	a5,t5
   100bc:	fcf42e23          	sw	a5,-36(s0)
   100c0:	fa1ff06f          	j	10060 <main+0xc>

Number of different instructions: 11 To find the number of unique instructions make sure to rename the filename as assembly.txt since the python script that we are using is opening the file name with assembly.txt and both files should be in the same directory. The python script I am using is already uploaded. Now follow the command to get the number of different instructions used.

List of unique instructions:
lw
addi
ori
andi
sw
li
beqz
or
and
j
mv

Spike Simulation

Now spike simulation is done using following commands.

riscv64-unknown-elf-gcc -march=rv64i -mabi=lp64 -ffreestanding -o out file.c
spike pk out

Here, We have one inputs and only one output, so there are only two test cases and out of them only one of them will result in the output being high, and in other the output is expected as low.For the sake of simulation in spice we are not using an infinite loop but just one iteration of it. For spike simulation, the inputs is hard coded for the two test cases.

Case 1: When Gout Value is hard coded as 0. We get SensorValue = 0 and Door = 0(Closed) Screenshot from 2023-10-25 18-02-02

Case 2: When Gout Value is hard coded as 1. We get SensorValue = Z(HighImpedance) and Door = 1(Open) Screenshot from 2023-10-25 18-02-52

Functional Simulation

Screenshot from 2023-10-28 00-24-52

GtkWaveform. By performing functional simulation we can verify our design through the verilog code which is processor.v and testbench.v. Here one trigger pin is there , input_wire is the sensorValue pin and output_wires is Door. So as shown in the gtkwave diagram when trigger is made zero and SensorValue pin(input_wire) is 0 , buzzer and led (output_wires) is 0. There is also shown the clk, write_done and ID_instruction in the gtkwave diagram below. Screenshot from 2023-10-28 23-30-29

Screenshot from 2023-10-28 23-27-41

Instruction verification

image

image

Yosys Synthesis

Yosys is an open-source synthesis tool widely used in the field of digital design and electronic engineering. It plays a crucial role in the process of converting a high-level hardware description (usually written in a language like Verilog or VHDL) into a gate-level netlist, which can be further used for logic optimization and implementation on a target FPGA or ASIC platform. Yosys employs a series of algorithms and techniques, including technology mapping, optimization, and various heuristics, to efficiently translate and optimize the input design. It supports a range of synthesis targets, making it versatile and adaptable to different hardware platforms. Additionally, Yosys offers features for formal verification and other advanced analyses, making it a valuable tool for both initial synthesis and subsequent refinement of digital designs.

Gate Level Simulation :


read_liberty -lib sky130_fd_sc_hd__tt_025C_1v80_256.lib 
read_verilog processor.v 
synth -top wrapper
dfflibmap -liberty sky130_fd_sc_hd__tt_025C_1v80_256.lib 
abc -liberty sky130_fd_sc_hd__tt_025C_1v80_256.lib
write_verilog synth_processor_test.v

command to run gls simulation


iverilog -o test synth_processor_test.v testbench.v sky130_sram_1kbyte_1rw1r_32x256_8.v sky130_fd_sc_hd.v primitives.v

image

wrapper module after netlist created

show wrapper

image

To generate Processor.

Upload all.json and assembly code on the given url http://16.16.202.21/

Physical Design

Physical design in VLSI (Very Large Scale Integration) refers to the process of transforming a logical circuit representation of an integrated circuit (IC) into a physical layout that can be manufactured. This process involves translating the logical design into a geometric representation that can be fabricated on a semiconductor substrate. The physical design process is critical for achieving the desired performance, power efficiency, and manufacturability of the integrated circuit.

image

Here is a brief overview of the key steps in the physical design:

Floorplanning: Involves allocating space for various functional blocks of the design on the chip.Determines the overall chip size, the placement of major components, and the interconnections between them.

Placement: Decides the exact locations of individual standard cells or other functional elements on the chip. Aims to minimize the total wire length and optimize for performance and area.

Global Routing: Establishes the high-level connections between different blocks on the chip. Defines the general paths that the interconnecting wires will follow.

Detailed Routing: Focuses on the detailed paths of interconnections between individual transistors and gates. Involves metal layer routing to connect various components while adhering to design rules and constraints.

Clock Tree Synthesis: Designs a network of clock distribution lines to ensure synchronized operation of all components. Aims to minimize clock skew and maintain signal integrity.

Power Planning: Manages the distribution of power throughout the chip to ensure that each component receives the necessary power supply. Addresses issues related to power consumption and dissipation.

Physical Verification: Involves checking the layout against design rules and constraints to ensure manufacturability. Includes tasks such as design rule checking (DRC) and layout versus schematic (LVS) verification.

Extraction: Extracts parasitic information from the layout, such as resistance and capacitance, for use in subsequent simulations.

Timing Closure: Focuses on meeting the specified timing requirements by adjusting the placement and sizing of components. Involves multiple iterations to achieve optimal performance.

Signoff: The final step involves obtaining approval from various design tools and signoff criteria. Once signoff is achieved, the design is considered ready for fabrication.

Preparing the Design:

Preparing the design and including the lef files: The commands to prepare the design and overwite in a existing run folder the reports and results along with the command to include the lef files is given below:

## Update library files
sed -i 's/max_transition :0.04/max_transition :0.75/' *.lib

## Mount directories
make mount

## Run OpenLANE interactively
./flow.tcl -interactive

## Check OpenLANE version
% package require openlane 0.9

## Prepare design
% prep -design project -verbose 99

image

Synthesis

Synthesis is the process of converting a high-level hardware description, typically in a hardware description language (HDL) like Verilog or VHDL, into a netlist of logical gates and flip-flops. This netlist represents the functionality of the circuit without specifying the physical layout. Synthesis tools optimize the design for area, power, and timing, generating a register transfer level (RTL) description that serves as the input for subsequent stages of the VLSI Physical design flow.

Follow the below command to run synthesis.

%run_synthesis

FloorPlanning

Floor planning involves the strategic allocation of space on a semiconductor chip for different functional blocks. This process determines the overall chip size, the placement of major components, and the interconnections between them. Efficient floor planning is crucial for optimizing chip performance, minimizing signal delays, and managing power distribution. It considers factors such as the physical proximity of critical components, interconnect lengths, and the overall layout's impact on manufacturability.

Follow the below command to run Floorplan.

%run_floorplan
  • Post the floorplan run, a .def file will have been created within the results/floorplan directory. We may review floorplan files by checking the floorplan.tcl.
  • To view the floorplan: Magic is invoked after moving to the results/floorplan directory,then use the floowing command:

Die area (after floorplan) image

Core area (after floorplan) image

Placement Overview:

The placement stage in the OpenLANE ASIC flow involves arranging standard cells on floorplan rows, aligning them with sites specified in the technology LEF file. Placement is executed in two stages: Global and Detailed, aiming to optimize cell positions and ensure legality.

- Global Placement:
    `Objective:` Finds optimal positions for all cells, allowing potential overlap and disregarding alignment to rows.
    `Optimization:` Focuses on reducing half parameter wire length to enhance overall performance.
    `Result:` Provides a preliminary arrangement, optimizing for wire length but not necessarily adhering to legal placement constraints.

- Detailed Placement:
    `Objective:` Refines cell positions post-global placement to legalize and align them with floorplan rows.
    `Optimization:` Adjusts cell positions while respecting global placement constraints.
    `Result:` Yields a legally placed layout that aligns with the floorplan and satisfies design rules.

Placement Execution:

To run the placement process, execute the following command:

run_placement

image This command initiates both the Global and Detailed Placement stages, progressing the design towards a physically realizable layout. Proper placement is crucial for meeting performance and design rule specifications in the subsequent steps of the ASIC flow.

Post placement: the design can be viewed on magic within results/placement directory. Run the follwing command in that directory:

magic -T /home/shubham/.volare/sky130A/libs.tech/magic/sky130A.tech lef read ../../tmp/merged.nom.lef def read wrapper.def &

image

Clock Tree Synthesis (CTS) Overview:

The goal is to ensure uniform and low-skew distribution of clock signals to all components, facilitating synchronous and reliable operation of the entire integrated circuit. Clock tree analysis involves designing a hierarchical tree-like structure of clock distribution lines, buffers, and clock gating cells. This process aims to minimize clock skew, reduce power consumption, and meet stringent timing requirements. By carefully managing clock signals, designers can enhance the overall performance and reliability of the chip. The clock tree analysis phase is essential for achieving timing closure and ensuring that all sequential elements in the design are synchronized.

command to run cts:

%run_cts

Timing Reports

image

AREA Reports

image

Skew Reports

image

Performance Reports

image

Routing:

Routing is a crucial phase in VLSI physical design that involves the detailed planning and implementation of interconnections between different components on a semiconductor chip. After placement, where the positions of individual elements are determined, the routing process establishes the paths for wires or metal tracks to connect these elements. Global routing defines the high-level connections, while detailed routing specifies the exact paths, adhering to design rules and constraints. Efficient routing aims to minimize signal delays, optimize for performance and area, and meet specified design objectives. Advanced algorithms and optimization techniques are employed to navigate the complex task of interconnecting thousands or millions of components while considering factors like congestion, wirelength, and signal integrity. Successful routing is crucial for achieving the desired functionality, performance, and manufacturability of the integrated circuit.

Global Routing:

Routing Grids: The routing region is divided into rectangular grids, represented as coarse 3D routes using the Fastroute tool. Objective: Establishes a high-level routing plan across the chip. Result: Provides a global routing framework to guide the subsequent detailed routing stage.

Detailed Routing:

Routing Grids and Guides: Utilizes finer grids and routing guides to implement the physical wiring, employing the TritonRoute tool. Features of TritonRoute:

  • Honors pre-processed route guides.
  • Assumes that each net satisfies inter-guide connectivity.'
  • Utilizes a Mixed-Integer Linear Programming (MILP) based panel routing scheme.
  • Implements an intra-layer parallel and inter-layer sequential routing framework.

Running the Routing Process:

To execute the routing process, use the following command:

% run_routing

This command initiates both the Global Routing and Detailed Routing stages, resulting in a well-defined interconnect system that adheres to design rules and minimizes design rule check (DRC) errors. Proper routing is essential for ensuring signal integrity and meeting performance requirements in the final chip design.

image image

View the post-routing design in Magic:

% magic -T /home/shubham/vsdstdcelldesign/libs/sky130A.tech lef read /home/OpenLane/designs/touch_sensor/runs/RUN_2023.11.14_08.46.33/tmp merged.nom.lef def read wrapper.def &

post_routing Timing Reports

image

post_routing Area Reports

image

post_routing Performance Reports

image

DRC violation is zero: image

Given a Clock period of 70ns in Json file , setup slack we got after routing is 19.13ns

Max Performance = 1 / (clock period - slack(setup))

Max Performance = 19.6 Mhz

Word of Thanks

I sciencerly thank Mr. Kunal Gosh(Founder/VSD) for helping me out to complete this flow smoothly.

Acknowledgement

  • Kunal Ghosh, VSD Corp. Pvt. Ltd.
  • Skywater Foundry
  • Chatgpt
  • Amith Bharadwaj,Colleague,IIIT B
  • Emil Jayanth Lal,Colleague,IIIT B
  • Sumanto Kar,VSD Corp.
  • Mayank Kabra (Founder, Chipcron Pvt. Ltd.)

Reference