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RFC 0018 - Improved Battery Status Reporting #19

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f72ae85
RFC 0018 - BATTERY_STATUS v2
hamishwillee Mar 24, 2022
4a719f2
Update text/001x-battery_improvements.md
hamishwillee Mar 30, 2022
496d464
Remove energy_consumed - not required (developer feedback)
hamishwillee Mar 30, 2022
657d762
Remove type and function from v2 battery status
hamishwillee Mar 30, 2022
5c684c6
Remove question on removing the battery type/function (answered)
hamishwillee Mar 30, 2022
8247fbc
Update text/001x-battery_improvements.md
hamishwillee Mar 30, 2022
cdfcac1
Propose updated Battery cell voltage message
hamishwillee Mar 30, 2022
28b23db
Add charge state
hamishwillee Mar 30, 2022
f110cfa
Update text/001x-battery_improvements.md
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05be55e
Add note about duplication
hamishwillee Mar 30, 2022
cc94393
Add question about charge states into questions
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Update 001x-battery_improvements.md
hamishwillee Mar 30, 2022
42cfe84
Update 001x-battery_improvements.md
hamishwillee Mar 30, 2022
dc63056
Propose removal of mode and charging state into fault
hamishwillee Mar 31, 2022
1a2fb83
percent_remaining is a uint8
hamishwillee Apr 6, 2022
8372532
Update text/001x-battery_improvements.md
hamishwillee Apr 6, 2022
57d9d9b
Remove time_remaining
hamishwillee Apr 6, 2022
bfa89c4
Add doc that percent_remaining is proposed as uint8
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660d9c3
Update 001x-battery_improvements.md
hamishwillee Apr 7, 2022
2e63457
change `current` from a `int16_t` (cA) to a `int32_t`
hamishwillee Apr 7, 2022
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Update 001x-battery_improvements.md
hamishwillee Apr 7, 2022
1295684
Make current_consumed a uint32
hamishwillee Apr 7, 2022
5e530eb
Clarify temp is "whole battery" not internal electronics
hamishwillee Apr 7, 2022
c8915b8
Add dronecan alignment as a key driver and link to the WIP discussion
hamishwillee Apr 14, 2022
9acf267
Update on handling power monitors
hamishwillee Apr 14, 2022
45c8361
Battery now has status flags
hamishwillee Apr 14, 2022
7f464ed
Missed a couple of faults. Added now
hamishwillee Apr 14, 2022
41a7fb8
Clarify current consumed is from vehicle being powered on
hamishwillee Apr 20, 2022
506de46
Update text/001x-battery_improvements.md
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hamishwillee Apr 20, 2022
9d17b55
Remove cell fail fault - not needed according to jacob
hamishwillee Apr 20, 2022
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Update text/001x-battery_improvements.md
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hamishwillee Apr 20, 2022
ff245bb
add ids for messages close to smart battery info
hamishwillee Jun 1, 2022
e4e9b57
Add flag to indicate whether values are assumed to be re;ative full b…
hamishwillee Jun 2, 2022
8b9625f
Reserve final value of status flag for later extension
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Battery might be OK to use during charging
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f84e83b
current to int32
hamishwillee Jun 2, 2022
5d19e49
Add the smart battery standard DS-013
hamishwillee Jun 2, 2022
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Typo
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MAV_BATTERY_STATUS_FLAGS_READY_TO_USE to MAV_BATTERY_STATUS_FLAGS_NOT…
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improve description not ready to fly
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291 changes: 291 additions & 0 deletions text/001x-battery_improvements.md
Original file line number Diff line number Diff line change
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* Start date: 2022-03-26
* Contributors: Hamish Willee <[email protected]>, ...
* Related issues:
- [16-cell support #1747](https://github.com/mavlink/mavlink/pull/1747)
- [common: added voltage and current multipliers to BATTERY_STATUS #233](https://github.com/ArduPilot/mavlink/pull/233)
- [Add MAV_BATTERY_CHARGE_STATE_CHARGING #1068](https://github.com/mavlink/mavlink/pull/1068)
- dronecan / DSDL : [WIP smart battery messages](https://github.com/dronecan/DSDL/pull/7)
- [DS-013 Pixhawk Smart Battery Standard](https://docs.google.com/document/d/1xYBhhgjND_RS2W3Hq0Seyc-R661ge3zonk9DTIyHclc/edit) v0.4.0
- [Common: rename SMART_BATTERY_INFO to BATTERY_INFO and add SOH](https://github.com/mavlink/mavlink/pull/2070)

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# Summary

This RFC proposes:
- a new `BATTERY_STATUS_V2` message that has a single cumulative voltage value rather than individual cell voltage arrays.
- a new (optional) `BATTERY_VOLTAGES` message that can be scaled to as many cells as needed, and which reports them as faults.


# Motivation

The motivation is to:
- reduce the memory required for battery reporting ([anecdotal evidence](https://github.com/ArduPilot/mavlink/pull/233#issuecomment-976197179) indicates cases with 15% of bandwidth on a default RF channel).
- Provide a cleaner message and design for both implementers and consumers.
- Align with DroneCan battery messages to ease transport and data conversion across different transports.

The [BATTERY_STATUS](https://mavlink.io/en/messages/common.html#BATTERY_STATUS) has two arrays that can be used to report individual cell voltages (up to 14), or a single cumulative voltage, and which cannot be truncated.
The vast majority of consumers are only interested in the total battery voltage, and either sum the battery cells or get the cumulative voltage.
By separating the cell voltage reporting into a separate message the new battery status can be much smaller, and the cell voltages need only be sent if the consumer is actually interested.

# Detailed Design

There are three parts to the design:
1. A more efficient status message
2. A scalable battery voltage message.
3. Mechanisms that allow the new messages to seamlessly coexist with the old one along with eventual deprecation of the older message.

## BATTERY_STATUS_V2

The proposed message is:

```xml
<message id="369" name="BATTERY_STATUS_V2">
<description>Battery dynamic information.
This should be streamed (nominally at 1Hz).
Static/invariant battery information is sent in BATTERY_INFO.
Note that smart batteries should set the MAV_BATTERY_STATUS_FLAGS_CAPACITY_RELATIVE_TO_FULL bit to indicate that supplied capacity values are relative to a battery that is known to be full.
Power monitors would not set this bit, indicating that capacity_consumed is relative to drone power-on, and that other values are estimated based on the assumption that the battery was full on power-on.
</description>
<field type="uint8_t" name="id" instance="true">Battery ID</field>
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Suggested change
<field type="uint8_t" name="id" instance="true">Battery ID</field>
<field type="uint16_t" name="id" instance="true">Battery ID</field>

Is there a need to support more than 255 batteries? @AlexKlimaj thoughts? Would you ever go bigger than 255 in your box?

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I hope not. That feels like excessive future proofing.

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I mean .. maybe ... is it? What if someone wanted to replace autopilot with ardupilot? 🤨
https://www.google.com/search?q=how+many+batteries+in+a+tesla

see what I did there I rhymed

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@dakejahl And you wonder why nobody likes you :-)

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haha ouch but you're wrong I am beloved. But no in DroneCAN I think it can make sense, probably not mavlink

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Yeah yeah :-). I'm going to say no "right now". Yes this might come back and bite us, but it feels like a waste.

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I've thought about that one before too.....
But i guess one could create their own message at that point. :)

For mavlink no reason to waste space.

<field type="int16_t" name="temperature" units="cdegC" invalid="INT16_MAX">Temperature of the whole battery pack (not internal electronics). INT16_MAX field not provided.</field>
<field type="float" name="voltage" units="V" invalid="NaN">Battery voltage (total). NaN: field not provided.</field>
<field type="float" name="current" units="A" invalid="NaN">Battery current (through all cells/loads). Positive value when discharging and negative if charging. NaN: field not provided.</field>
<field type="float" name="capacity_consumed" units="Ah" invalid="NaN">Consumed charge. NaN: field not provided. This is either the consumption since power-on or since the battery was full, depending on the value of MAV_BATTERY_STATUS_FLAGS_CAPACITY_RELATIVE_TO_FULL.</field>
<field type="float" name="capacity_remaining" units="Ah" invalid="NaN">Remaining charge (until empty). UINT32_MAX: field not provided. Note: If MAV_BATTERY_STATUS_FLAGS_CAPACITY_RELATIVE_TO_FULL is unset, this value is based on the assumption the battery was full when the system was powered.</field>
<field type="uint8_t" name="percent_remaining" units="%" invalid="UINT8_MAX">Remaining battery energy. Values: [0-100], UINT8_MAX: field not provided.</field>
<field type="uint32_t" name="status_flags" display="bitmask" enum="MAV_BATTERY_STATUS_FLAGS">Fault, health, readiness, and other status indications.</field>
</message>
```

`MAV_BATTERY_STATUS_FLAGS` is a new enum that includes faults, charge state, and battery mode:
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```xml
<enum name="MAV_BATTERY_STATUS_FLAGS" bitmask="true">
<description>Battery status flags for fault, health and state indication.</description>
<entry value="1" name="MAV_BATTERY_STATUS_FLAGS_NOT_READY_TO_USE">
<description>
The battery is not ready to use (fly).
Set if the battery has faults or other conditions that make it unsafe to fly with.
Note: It will be the logical OR of other status bits (chosen by the manufacturer/integrator).
</description>
</entry>
<entry value="2" name="MAV_BATTERY_STATUS_FLAGS_CHARGING">
<description>
Battery is charging.
</description>
</entry>
<entry value="4" name="MAV_BATTERY_STATUS_FLAGS_CELL_BALANCING">
<description>
Battery is cell balancing (during charging).
Not ready to use (MAV_BATTERY_STATUS_FLAGS_NOT_READY_TO_USE may be set).
</description>
</entry>
<entry value="8" name="MAV_BATTERY_STATUS_FLAGS_FAULT_CELL_IMBALANCE">
<description>
Battery cells are not balanced.
Not ready to use.
</description>
</entry>
<entry value="16" name="MAV_BATTERY_STATUS_FLAGS_AUTO_DISCHARGING">
<description>
Battery is auto discharging (towards storage level).
Not ready to use (MAV_BATTERY_STATUS_FLAGS_NOT_READY_TO_USE would be set).
</description>
</entry>
<entry value="32" name="MAV_BATTERY_STATUS_FLAGS_REQUIRES_SERVICE">
<description>
Battery requires service (not safe to fly).
This is set at vendor discretion.
It is likely to be set for most faults, and may also be set according to a maintenance schedule (such as age, or number of recharge cycles, etc.).
</description>
</entry>
<entry value="64" name="MAV_BATTERY_STATUS_FLAGS_BAD_BATTERY">
<description>
Battery is faulty and cannot be repaired (not safe to fly).
This is set at vendor discretion.
The battery should be disposed of safely.
</description>
</entry>
<entry value="128" name="MAV_BATTERY_STATUS_FLAGS_PROTECTIONS_ENABLED">
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<description>
Automatic battery protection monitoring is enabled.
When enabled, the system will monitor for certain kinds of faults, such as cells being over-voltage.
If a fault is triggered then and protections are enabled then a safety fault (MAV_BATTERY_STATUS_FLAGS_FAULT_PROTECTION_SYSTEM) will be set and power from the battery will be stopped.
Note that battery protection monitoring should only be enabled when the vehicle is landed. Once the vehicle is armed, or starts moving, the protections should be disabled to prevent false positives from disabling the output.
</description>
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</entry>
<entry value="256" name="MAV_BATTERY_STATUS_FLAGS_FAULT_PROTECTION_SYSTEM">
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<description>
The battery fault protection system had detected a fault and cut all power from the battery.
This will only trigger if MAV_BATTERY_STATUS_FLAGS_PROTECTIONS_ENABLED is set.
Other faults like MAV_BATTERY_STATUS_FLAGS_FAULT_OVER_VOLT may also be set, indicating the cause of the protection fault.
</description>
</entry>
<entry value="512" name="MAV_BATTERY_STATUS_FLAGS_FAULT_OVER_VOLT">
<description>One or more cells are above their maximum voltage rating.</description>
</entry>
<entry value="1024" name="MAV_BATTERY_STATUS_FLAGS_FAULT_UNDER_VOLT">
<description>
One or more cells are below their minimum voltage rating.
A battery that had deep-discharged might be irrepairably damaged, and set both MAV_BATTERY_STATUS_FLAGS_FAULT_UNDER_VOLT and MAV_BATTERY_STATUS_FLAGS_BAD_BATTERY.
</description>
</entry>
<entry value="2048" name="MAV_BATTERY_STATUS_FLAGS_FAULT_OVER_TEMPERATURE">
<description>Over-temperature fault.</description>
</entry>
<entry value="4096" name="MAV_BATTERY_STATUS_FLAGS_FAULT_UNDER_TEMPERATURE">
<description>Under-temperature fault.</description>
</entry>
<entry value="8192" name="MAV_BATTERY_STATUS_FLAGS_FAULT_OVER_CURRENT">
<description>Over-current fault.</description>
</entry>
<entry value="16384" name="MAV_BATTERY_STATUS_FLAGS_FAULT_SHORT_CIRCUIT">
<description>
Short circuit event detected.
The battery may or may not be safe to use (check other flags).
</description>
</entry>
<entry value="32768" name="MAV_BATTERY_STATUS_FLAGS_FAULT_INCOMPATIBLE_VOLTAGE">
<description>Voltage not compatible with power rail voltage (batteries on same power rail should have similar voltage).</description>
</entry>
<entry value="65536" name="MAV_BATTERY_STATUS_FLAGS_FAULT_INCOMPATIBLE_FIRMWARE">
<description>Battery firmware is not compatible with current autopilot firmware.</description>
</entry>
<entry value="131072" name="MAV_BATTERY_STATUS_FLAGS_FAULT_INCOMPATIBLE_CELLS_CONFIGURATION">
<description>Battery is not compatible due to cell configuration (e.g. 5s1p when vehicle requires 6s).</description>
</entry>
<entry value="262144" name="MAV_BATTERY_STATUS_FLAGS_CAPACITY_RELATIVE_TO_FULL">
<description>
Battery capacity_consumed and capacity_remaining values are relative to a full battery (they sum to the total capacity of the battery).
This flag would be set for a smart battery that can accurately determine its remaining charge across vehicle reboots and discharge/recharge cycles.
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This flag would be set for a smart battery that can accurately determine its remaining charge across vehicle reboots and discharge/recharge cycles.
This flag would be set for a battery that can accurately determine its remaining charge across vehicle reboots and discharge/recharge cycles.

If unset the capacity_consumed indicates the consumption since vehicle power-on, as measured using a power monitor. The capacity_remaining, if provided, indicates the estimated remaining capacity on the assumption that the battery was full on vehicle boot.
If unset a GCS is recommended to advise that users fully charge the battery on power on.
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</description>
</entry>
<entry value="4294967295" name="MAV_BATTERY_STATUS_FLAGS_EXTENDED">
<description>Reserved (not used). If set, this will indicate that an additional status field exists for higher status values.</description>
</entry>
</enum>
```

The message is heavily based on [BATTERY_STATUS](https://mavlink.io/en/messages/common.html#BATTERY_STATUS) but:
- removes the cell voltage arrays: `voltages` and `voltages_ext`
- adds `voltage`, the total cell voltage. This is a float to allow batteries with more than 65V and also very small voltage changes.
- `current_consumed` has changed to capacity_consumed, and from an `int32_t` to a `float` in A.
This future proofs from 32767 mAh limit and allows very large and very small values.
- removes `energy_consumed`, which essentially duplicates `capacity_consumed` for most purposes, and `capacity_consumed` in mAh is nearly ubiquitous.
- adds `capacity_remaining`(Ah) as a `float`.
- This allows a GCS to more accurately determine available current and remaining time than inferring from the `capacity_consumed` and `percent_remaining`.
- This will be reliable for smart batteries.
- A flag has been added to indicate whether this is calculated from an assumed or known-full battery.
A GCS can use this to prompt that batteries be fully charged for power modules.
- Note that with capacity consumed and remaining, you have the full capacity and you could calculate the percentage remaining.
However percentage remaining is supplied anyway, as the other values are optional, and this is actually the one value that most users really want.
- change `current` from a `int16_t` (cA) to a `float` (A). Maximum size was previously 327.67A, which is not large enough to be future proof. New value gives full range and both very small and very high values.
- removes `time_remaining`.
```xml
<field type="uint32_t" name="time_remaining" units="s" invalid="UINT32_MAX">Remaining battery time (estimated), UINT32_MAX: Remaining battery time estimate not provided.</field>
```
- This is an estimated "convenience" value which can be calculated as well or better by a GCS, in particular on multi-battery systems (from original charge, `capacity_consumed` and looking at the rate of `current` over some time period).
- Better to be lightweight.
- `percent_remaining` changed from int8 to uint8 (and max value set to invalid value).
This is consistent with other MAVLink percentage fields.
- removes `battery_function` and `type` (chemistry) as these are present in `BATTERY_INFO` and are invariant.
```xml
<field type="uint8_t" name="battery_function" enum="MAV_BATTERY_FUNCTION">Function of the battery</field>
<field type="uint8_t" name="type" enum="MAV_BATTERY_TYPE">Type (chemistry) of the battery</field>
```
- A GCS that needs invariant information should read `BATTERY_INFO` on startup
- A vehicle that allows battery swapping must stream `BATTERY_INFO` (at low rate) to ensure that battery changes are notifie (and ideally also emit it on battery change).
- New `battery_status` (`MAV_BATTERY_STATUS_FLAGS`) replaces [`fault_bitmask`](https://mavlink.io/en/messages/common.html#MAV_BATTERY_FAULT), [`charge_state`](https://mavlink.io/en/messages/common.html#MAV_BATTERY_CHARGE_STATE) and [`mode`](https://mavlink.io/en/messages/common.html#MAV_BATTERY_MODE)
```xml
<field type="uint8_t" name="charge_state" enum="MAV_BATTERY_CHARGE_STATE">State for extent of discharge, provided by autopilot for warning or external reactions</field>
<field type="uint8_t" name="mode" enum="MAV_BATTERY_MODE">Battery mode. Default (0) is that battery mode reporting is not supported or battery is in normal-use mode.</field>
<field type="uint32_t" name="fault_bitmask" display="bitmask" enum="MAV_BATTERY_FAULT">Fault/health/ready-to-use indications.</field>
```
- The state is almost all inferred from the battery remaining. Traditionally the GCS sets appropriate levels for warning - the battery has a less accurate view on appropriate warning levels for a particular system, making this redundant. The exception is charging status.
- The mode and fault are reasonable, but make more sense as general status indication.
- The status loses some faults which make no sense (e.g. `MAV_BATTERY_FAULT_SPIKES`) or which can now be inferred (like deep discharge).


#### Questions

- Do we need all the other fields?
- Are there any other fields missing?
- Should we have `MAV_BATTERY_FAULT` for critical level "just before deep discharge"? The battery can know this, and it might prevent over discharge.
```xml
<entry value="1024" name="BATTERY_FAULT_CRITICAL_LEVEL">
<description>Battery is at critically low level. Undamaged, but not ready to use.</description>
</entry>
```
- `MAV_BATTERY_STATUS_FLAGS`
- Should this include `MAV_BATTERY_STATUS_FLAGS_IN_USE` (connected, drawing significant power to fly). Not clear when you would need this or how you would use it. Or precisely what would count as "in use".

## Battery Cell Voltages

The proposed battery message is:

```xml
<message id="371" name="BATTERY_CELL_VOLTAGES">
<description>Battery cell voltages.
This message is provided primarily for cell fault debugging.
For batteries with more than 126 cells the message should be sent multiple times, iterating the index value.
It should be streamed at very low rate (less than once a minute) or streamed only on request.</description>
<field type="uint16_t" name="id" instance="true">Battery ID</field>
<field type="uint16_t" name="index">Cell index (0 by default). This can be iterated for batteries with more than 12 cells.</field>
<field type="uint16_t[126]" name="voltages" units="mV" invalid="[0]">Battery voltage of up to 126 cells at current index. Cells above the valid cell count for this battery should be set to 0.</field>
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was this supposed to be [12] not [126] ?
we also need a count to be able to tell how many are valid, and count need to be uint16_t to get the right packing and zero truncation

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i'd prefer to match the proposed DrroneCAN one, and make length 24, with index of the first cell filled

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@tridge

This is supposed to be 126. Thought was to reduce overheads of sending multiple messages and the hassle of re-assembling them until you get to 126 cells.

The array will be ordered last and any unused cells are zero-filled (so no cell count needed), so this will truncate on the number of cells in the battery. If we set this to 24 cells the only difference is that for more than 24 cells you'll have to reconstruct the full list of cells from two messages. What's the value in that other than being able to extend the message later?

Note - other than the length and the fact they implicitly have battery ID the UAVCAN message looks the same: https://github.com/dronecan/DSDL/pull/7/files

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I think the purpose was that by mirroring both messages as close as possible there would be fewer implementation details?

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Fair enough. I'd like confirmation though, because that's not what it sounds like. I'm fairly confident of my understanding of MAVLink, but then this is Tridge, who is very rarely wrong.

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@tridge tridge Thanks, that's a typo. Fixed to 126.

But you also said

  • we also need a count to be able to tell how many are valid, and count need to be uint16_t to get the right packing and zero truncation
  • i'd prefer to match the proposed DrroneCAN one, and make length 24, with index of the first cell filled

So I thought there might be an actual problem with the design of the message being 126. I can force this to 24 to match DroneCan if you feel strongly that is somehow better. The symmetry appeals, it's just I can't see a justification for it technically.

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I consider the is message "on hold" (though non blocking on the rest of it). From @tridge:

Needed:

  • a way to cope with high voltage batteries for total voltage
  • a way to know if a cell is failing

we can get that with float total_voltage and with highest/lowest cell voltage
vastly easier to sound an alarm on GCS too we'd just have a percentage deviation threshold

I've requested a PR to this message - ideally from @WickedShell

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see my proposal for a max/min cell voltage, much saner

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I'm happy with the addition min/max cell voltage to the main status message. Though you wouldn't know which cell is failing unfortunately.

The BATTERY_CELL_VOLTAGES message is still important though. But we should add a note to it such that systems default to NOT sending it.

The complete record of cell voltages are rather useful for applications. Some of these could be done

  • Predictive health monitoring
  • Advanced cell resistance estimation and state of charge estimation
  • If you have a lot of cells knowing which is failing is useful. Especially when you have custom built battery packs.

</message>
```

Cell voltages can be used to verify that poorly performing batteries have failing cells, and to providing early warning of longer term battery degradation.
It is useful to have long term trace information in logs, but not necessary for this to be at particularly high rate.
Therefore the message provides all information about the battery voltages, but is expected to be sent at low rate, or on request.

As designed, the message will not be zero-byte truncated (field re-ordering means that the array is last).
The message might be modified to make:
- `voltages` an extension field. For a 4S battery this would save 12 bytes per message but lose checking. If we do this we might as well mandate "no extension".
- `id` and `index` into `uint16_t`. For a 4S battery this would save 10 bytes per message,and retain mavlink checking on field. It would cost 2 additional bytes on every new message.


#### Alternatives

An alternative is just to send fault information.
This assumes that the smart battery is capable of providing the long term trend analysis that can be obtained from logs using the above message.

```xml
<message id="???" name="BATTERY_CELL_VOLTAGES">
<description>Battery cell fault information.</description>
<field type="uint8_t" name="id" instance="true">Battery ID</field>
<field type="uint8_t" name="index">Cell index (0 by default). This is iterated for every 64 cells, allowing very large cell fault information. </field>
<field type="uint64_t" name="fault_mask">Fault/health indications.</field>
</message>
```

## BATTERY_INFO

[BATTERY_INFO](https://mavlink.io/en/messages/common.html#BATTERY_INFO) is WIP in common. This has been renamed from `SMART_BATTERY_INFO` as there were no known implementations.

Add note that it must be streamed at a low rate in order to allow detection of battery change, and should also be sent when the battery changes.



## Migration/Discovery

`BATTERY_STATUS` consumes significant bandwidth: sending `BATTERY_STATUS_V2` at the same time would just increase the problem.

The proposal here is that GCS should support both messages for the forseeable future.
Flight stacks should manage their own migration after relevant ground stations have been updated.


# Alternatives

TBD

# Unresolved Questions

TBD

# References

* ?